BUP15 - Flying Optics

The motion and positioning units in laser systems, such as linear axes or robotic arms, are limited due to their size and mass. Alternative concepts like cable robots also face geometric constraints, complicating highly dynamic movements and the scaling of laser material processing for large structures. The stationary installation of processing centers is hindering. Large, coupled robotic arms alleviate some issues but remain subject to dynamic and geometric constraints. Despite significant investments and operating costs, they exhibit limited flexibility and adaptability.

Goal

The project aims to develop a concept for a laser- and drone-based manufacturing system. A simplified demonstrator will showcase the feasibility of laser-based manufacturing processes. The challenges involve controlling the beam position and detecting/regulating the beam orientation.

Approach

• Concept development for drone-based beam guidance
• Experimental investigation into the feasibility and the technological developments required for the concept

Benefit

The laser- and drone-based manufacturing system revolutionizes laser processing, eliminating heavy equipment and enabling maximum dynamic. The innovative beam guidance, separated by freely positional system elements, provides flexibility, scalability, and three-dimensional processing. This concept offers an alternative solution to existing constraints, allowing dynamic processing of large structures. The integration of drones promises high dynamics and scalability. This project aims for a Proof-of-Concept to demonstrate general feasibility and enhance laser processing across diverse applications.